Apply skill and knowledge to the safe and efficient operation of the production line
Prepare the fiber blend hoppers and the binder.
Proper consumption of the raw material in the computer system
Set up line control system utilizing setup sheet. Make start up adjustments as needed
Start up operation of carding machine and/or needle loom and ancillary components
Make adjustments to the carding machine and/or needle loom while in operation to produce first quality material at peak efficiency, while also ensuring all safety precautions are being used
Continuous operation of carding machine and/or needle loom by constantly monitoring and observing the machine, data, output, and lab results
Properly record all pertinent data in the computer system and manually in daily logbook
Understand and utilize the data from the online measuring system
Ensure all master rolls are properly identified and placed in the proper location
Assist in the development of new products and improving the quality/process for existing products
Maintain a clean and safe environment with proper housekeeping
Engaging in all duties as they are assigned in a clean and safe work environment
Assist in the training and development of workers on the line
Thorough understanding of card operation and how to make necessary adjustments
Working knowledge of the foulard/padder foam application system and how to make the necessary adjustments
SPECIAL SKILLS / REQUIREMENTS:
Positive communication skills
Average math (+, -,*,/,%) and reading skills
Able to understand and use the metric system.
Excellent computer skills including the use of Windows/ Lotus based programs.
High school diploma or equivalent required, some college preferred
Ability to lift 50 pounds.
Safe forklift operating with certification including the carpet pole and clamp attachment
Thorough knowledge of making binder and fiber blends
Working knowledge of fiber delivery system
In depth knowledge of carding process
In depth knowledge of needle loom
Ability to be on your feet the entire shift
Ability to twist, bend and reach repeatedly.
Above average hand/eye coordination
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